Reverse engineering services
Our reverse engineering service produces highly accurate CAD models from your physical components, prepared for inspection, design analysis, modification, and manufacturing.
- Replicate discontinued parts
- Digitally restore damaged surfaces
- Enhance an existing product design
- 2D & 3D drawings
What is the process of reverse engineering?
Our reverse engineering service in its basic form, is taking an object to examine its detail or how it was made and how it might work. This allows us to extract design intent from the physical part and reproduce it digitally, even in the absence of technical drawings. The resulting 3D model can be used to help rebuild, redesign, or repair your component.
Performing a 3D scan to collect data
We utilize our 3D scanning services to capture precise geometric data of your part through a point cloud. Our offerings include both mobile and in-house 3D scanning, employing metrology-grade equipment operated by expert engineers to ensure superior-quality results.
Reverse engineer to CAD
After acquiring the scan data, we use it as a foundation to generate your 3D CAD model in SolidWorks. Throughout the process, we meticulously monitor any variances between the scan and CAD to ensure utmost accuracy. You have the option to select either an auto-surfaced or parametric model based on your needs.
Manufacture your part
Our professional 3D printing service provides a cost-effective option for manufacturing the reverse-engineered item or creating a prototype. If CNC machining, milling, or another production method is needed, the CAD file is compatible with CAM (Computer Aided Manufacturing) software.
Which type of CAD model do I need?
Auto-surfaced model (.stp)
Also known as a NURBS (Non-uniform rational basis spline) model, auto-surfacing retains an accurate representation of your object’s exact geometry, including any imperfections. An auto-surfaced model is a good option for inspection and deviation analysis. It may also be preferred if you have an in-house CAD engineer who can work with the file themselves.
Accurate reference of physical part
Compatible with popular CAD packages
Faster turnaround
Lower cost
Parametric model (.stp)
Parametric modelling returns your object to its original design intent, creating a new flawless 3D model. Any defects will be removed, leaving all holes, features, and edges completely smooth and dimensioned. At this stage we can also implement any changes that need to be applied to the design. Parametric models are incredibly versatile, making them the recommended choice for most use-cases.
Optimised for manufacture
Repair wear & damage
Easy to modify
Smaller file size
Deliverables
Data from our 3D scanning and reverse engineering services can be converted into a wide variety of outputs.
Solid Parametric 3D Model (STEP)
NURBS Auto-Surface 3D Model (STEP)
3D Polygonal Mesh (STL)
2D CAD Drawing (PDF)
Point Cloud
Surface Deviation Analysis
Inspection Report
3D Prints
Ready for your reverse engineering quote?
Frequently asked questions...
Our standard turnaround time is 1-2 weeks, although this will be longer for more complex projects. Let us know if you have a strict deadline and we will do our best to accomodate.
We are happy to sign a non-disclosure agreement (NDA) and regularly do so for clients working on confidential projects.
Yes absolutely! After3D scanning and reverse engineering your product, we will be able to supply accurate 2D and 3D drawings. These can be used to communicate the requirements of your design and streamline manufacturing.
If you have a part you’d like to 3D print, you will need a specialised file such as an .stl.
Unfortunately, a photo of your object is not enough for the printer to work from. However, we can 3D scan the physical item and reverse engineer it to create a perfect 3D model ready for printing.
By 3D scanning and reverse engineering a competitor’s existing product, we can provide you with a clean parametric CAD model. This file will help you understand how the item works and is easily editable so that you can revise the design and create a similar product with your own improvements.
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